From conception to production, RARE’s product development competencies include: Machining fabrication (9-axis CNC machines with digital plotting); Tool and mold design and fabrication; Injection molds; Titanium fabrication; Composite panels; Mechanical valves and subcomponents; and Electrical systems (batteries, IFE cables, power cables and wireless communications).

Turn Key Solution Includes:

  • Business case development with ROI analysis
  • Conceptual designs
  • Product improvements
  • Reverse engineering & critical design analysis
  • Manufacturing Inspection Procedures that incorporate critical design tolerances

Cost Savings Programs

Alternate part approvals and competitive supplier development.

FAA-PMA Parts Development

Design, manufacturing, and FAA approvals.

Product Development Team

RARE Aviation Solutions and it’s integrated business partners’ complimentary capabilities combine to deliver a wide range of carefully manufactured replacement parts for use in interior reconfigurations as well as structural components. The product development team has the ability to provide turn-key part solutions by handling the entire process from design concept and tooling to finished parts -- completely in-house.

This team of highly technical aviation manufacturing professionals have decades of experience crafting design criteria with strict tolerances for the critical interface points, where it counts most. Most other manufacturers of reverse engineered parts use standard tolerances throughout, which can potentially cause premature part failure.


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